Project

2026 ABS/HIPS sheet extrusion line project in Belarus

  • Type: JWS150+JWS65
  • Capacity : 1200 kg/h
  • Location : Belarus
  • Date: 2026.08
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About Project

JWS150+JWS65 ABS/HIPS Sheet Extrusion Line FAT Passed for Belarus State-Owned Refrigerator Factory — 2026

  • FAT passed successfully with smooth startup and stable extrusion performance at JWELL’s manufacturing facility.
  • JWS150+JWS65 co-extrusion configuration delivers 1,200 kg/h rated output for multi-layer thermoplastic sheet production.
  • 750 mm sheet width tailored for refrigerator inner liners and door panel applications.
  • Belarus state-owned refrigerator manufacturer — a strategic partnership expanding JWELL’s footprint in Eastern Europe.
  • JWELL dominates China’s white goods sector with 60% domestic market share and 70% of all refrigerator sheet production lines in China.

 

About Project

JWS150+JWS65 HIPS/ABS Sheet Extrusion Line FAT — June 2026

The JWELL JWS150+JWS65 ABS/HIPS co-extrusion sheet line is purpose-built for high-quality thermoplastic sheet production serving the refrigerator and white goods industry. With a rated output of 1,200 kg/h and a 750 mm sheet width, this line delivers consistent thickness, excellent surface finish, and reliable multi-layer structure — meeting the stringent demands of thermoforming applications for refrigerator inner liners, door panels, and freezer compartments.


1. Project Overview: Commissioning and FAT Timeline

In 2026, JWELL successfully completed the Factory Acceptance Test (FAT) for a JWS150+JWS65 ABS/HIPS co-extrusion sheet extrusion line ordered by a Belarus state-owned refrigerator manufacturer. The trial run achieved smooth startup, stable melt extrusion, and uniform sheet thickness across the full 750 mm width — all performance indicators met or exceeded the contractual specifications.

The FAT was witnessed by the customer’s technical delegation, who confirmed the line’s readiness for shipment and installation. The project marks JWELL’s first direct delivery to a Belarusian state-owned enterprise in the white goods sector.

Project snapshot:

  • FAT date: 2026
  • Location: JWELL manufacturing facility, China → destined for Belarus
  • Machine model: JWS150+JWS65 co-extrusion sheet extrusion line
  • Products: ABS / HIPS thermoplastic sheets
  • End-use: Refrigerator inner liners, door panels, freezer compartments

2. Customer Challenges: Meeting Eastern European White Goods Standards

The Belarus state-owned refrigerator factory operates under stringent quality and reliability standards typical of Eastern European state-owned manufacturers. The customer required a production line capable of consistent, high-volume sheet output while maintaining flexibility across multiple resin types.

  1. Multi-material flexibility. The factory needed a single line capable of processing ABS and HIPS resins — each with distinct rheological properties and processing windows — without extensive reconfiguration or compromised sheet quality.
  2. Strict thickness uniformity for thermoforming. Refrigerator inner liners require extremely tight thickness tolerance to ensure defect-free vacuum forming. Any variation across the 750 mm width could cause thinning, warping, or surface defects in the final molded part.
  3. Production reliability and uptime. As a state-owned facility supplying the domestic and regional market, the factory demands maximum equipment uptime. The line needed proven reliability backed by JWELL’s track record with major Chinese appliance manufacturers.

3. Line Advantages: How the JWS150+JWS65 Co-Extrusion Configuration Delivers

The JWS150+JWS65 co-extrusion configuration pairs a 150mm main extruder with a 65mm co-extruder, enabling multi-layer sheet structures with a primary structural layer and a functional surface layer. This architecture is ideal for refrigerator applications where a virgin resin top layer ensures surface quality while the core layer can incorporate cost-optimized or recycled material.

3.1 JWS150 Main Extruder: High-Output Stable Melt Delivery

The JWS150 single-screw extruder serves as the primary melt provider, delivering a stable and homogeneous melt stream at 1,200 kg/h rated output. Its optimized screw geometry ensures thorough plasticization of ABS and HIPS resins across a wide processing window.

  • Screw diameter: 150 mm
  • L/D ratio: 30:1
  • Drive system: SIEMENS motor and inverter
  • Barrel heating: Cast aluminum heaters with air cooling zones
  • Temperature control: PID closed-loop control, ±1°C precision

3.2 JWS65 Co-Extruder: Precision Surface Layer Control

The JWS65 co-extruder feeds the secondary layer through a dedicated T-die manifold, enabling A/B multi-layer sheet structures. This allows the customer to apply a premium virgin resin surface layer while optimizing the core layer for cost efficiency.

  • Screw diameter: 65 mm
  • L/D ratio: 30:1
  • Layer structure: A/B co-extrusion (configurable)
  • Application: Virgin cap layer for surface quality; recycled or cost-optimized core

3.3 Three-Roll Calender and Downstream System: Uniform Sheet Formation

The three-roll calender system ensures precise thickness control and surface finish across the full 750 mm width. The haul-off unit, edge trimmer, and stacking system complete the downstream line for continuous production.

  • Roll configuration: Vertical three-roll calender (chrome-plated)
  • Roll diameter: 400 mm
  • Sheet width: 750 mm
  • Thickness range: 0.5–6 mm
  • Haul-off speed: 2–20 m/min, adjustable
  • Edge trimmer: Automatic blade trimming with waste recycling
  • Stacker: Automatic sheet stacking with counting system

4. Applications: What the Line Produces

The ABS/HIPS sheets produced on this line serve a broad range of thermoforming and industrial applications, primarily in the white goods and consumer appliance sectors.

4.1 Refrigerator Inner Liners

The primary application. ABS and HIPS sheets are vacuum-formed into refrigerator interior liners requiring excellent impact resistance, low-temperature durability, and smooth surface finish for food-grade contact compliance.

4.2 Refrigerator Door Panels

HIPS sheets are used for door panel inserts and trim components, where rigidity, dimensional stability, and aesthetic surface quality are critical.

4.3 Freezer Compartments

HIPS sheets provide the necessary low-temperature impact resistance for freezer interior linings, maintaining structural integrity at -18°C and below.

4.4 Automotive Interior Components

The same ABS sheet quality is transferable to automotive interior trim, door panels, and dashboard substrates — expanding the line’s versatility beyond white goods.

4.5 General-Purpose Thermoforming

HIPS sheets from this line can serve general-purpose thermoforming applications including food packaging trays, disposable containers, and protective packaging inserts.


5. Strategic Significance: JWELL Strengthens Eastern Europe Presence

Expanding into Eastern European state-owned enterprise sector. This project represents JWELL’s successful entry into the Belarusian white goods manufacturing supply chain. By delivering a proven, high-capacity extrusion line to a state-owned refrigerator factory, JWELL establishes a reference installation that can catalyze further adoption across the CIS and Eastern European region. The FAT success demonstrates JWELL’s ability to meet the documentation, quality, and technical standards required by state-owned procurement processes.

Validating the JWS150+JWS65 configuration at production scale. The FAT confirmed that the 150+65 co-extrusion configuration delivers stable 1,200 kg/h output with excellent thickness uniformity across 750 mm width — validating this architecture as a reliable solution for mid-capacity refrigerator sheet production. This adds another proven data point to JWELL’s extensive installation base.

Reinforcing JWELL’s white goods dominance. With 70% of China’s refrigerator sheet production lines manufactured by JWELL and a 60% domestic market share in white goods extrusion equipment, this Belarus project extends JWELL’s leadership from the domestic market into international state-owned enterprise customers. Trusted by Midea, Haier, Hisense, and TCL, JWELL brings the same engineering excellence and production reliability to its global customers.


6. About JWELL Machinery

JWELL Machinery is China’s leading manufacturer of plastic extrusion equipment, with over 30 years of industry experience and installations in more than 120 countries worldwide.

Founded in 1997, JWELL has grown into a comprehensive extrusion technology group with multiple manufacturing bases and dedicated business divisions for sheet, plate, pipe, profile, and compounding extrusion lines. The Plate & Sheet Equipment Technology Division (jwellplate.com) specializes in thermoplastic sheet and plate extrusion lines serving the white goods, automotive, packaging, and construction industries.

In the white goods sector, JWELL has achieved 60% domestic market share, with 70% of all refrigerator sheet production lines in China manufactured by JWELL. Our equipment powers the production lines of industry leaders including Midea, Haier, Hisense, and TCL.

With a full range of extruder sizes from 65mm to 250mm, JWELL provides customized solutions from laboratory-scale to industrial-scale production — backed by comprehensive engineering, installation, and after-sales support.


FAQ

Q: What is the rated output of the JWS150+JWS65 co-extrusion line?

A: The rated output is 1,200 kg/h, suitable for mid-to-high capacity refrigerator sheet production.

Q: What materials can this line process?

A: The line is designed for ABS and HIPS resins. The co-extrusion configuration enables A/B multi-layer structures with different material combinations.

Q: Where is the customer located?

A: The customer is a state-owned refrigerator manufacturer in Belarus, serving the domestic and regional Eastern European market.

Q: Can the line switch between different resin types easily?

A: Yes. The extruder’s wide processing window and optimized screw geometry allow material changeovers between ABS and HIPS with standard purge procedures and minimal downtime.

Q: What installation and commissioning support does JWELL provide?

A: JWELL provides full installation supervision, operator training, and commissioning support at the customer’s facility. The FAT completed at JWELL’s factory confirms the line meets all performance specifications before shipment.


Interested in an ABS/HIPS Sheet Extrusion Line?

JWELL’s JWS150+JWS65 co-extrusion line is proven, reliable, and trusted by the world’s leading appliance manufacturers. Whether you need a line for refrigerator liners, door panels, or general thermoforming sheets, JWELL has the engineering expertise and production experience to deliver.

Contact us today for a free consultation and quotation!

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