2026 ACP Panel Extrusion Line Project in Uzbekistan
Project Category: Aluminum Composite Panel (ACP) Production Line
Project Overview
Jwell delivered a turnkey ACP (Aluminum Composite Panel) extrusion line to a leading building materials manufacturer in Uzbekistan. The line is designed for high-output production of aluminum composite panels used in building facades, interior cladding, and signage, where panel flatness, peel strength, and consistent PE core density are critical.
Status
Installed & Commissioned
Technical Specifications
| Parameter |
Specification |
| Core Material |
PE / mineral-filled compound |
| Panel Width |
1,500 mm |
| Output Capacity |
1,000 kg/h |
| Panel Thickness Range |
3 – 6 mm |
| Main Extruder |
Conical twin-screw Φ 85/170 |
| Control System |
Siemens S7 PLC + HMI |
| Aluminum Foil |
Top & bottom, continuous unwinding & laminating |
| Lamination Type |
Hot-melt adhesive + pressure roller system |
| Cutting System |
Automatic cross-cut, flying saw |
| Stacking System |
Automatic panel stacker |
| Voltage |
380V / 50Hz / 3Phase |
| Floor Space |
Approx. 55 m × 8 m |
Key Features
- ✓
High-Output Conical Twin Extruder — 85/170 conical twin-screw delivers stable melt at 1,000 kg/h with excellent plasticizing for mineral-filled PE compound.
- ✓
Precision T-Die & 3-Roll Calender — Ensures uniform core sheet thickness and flatness, critical for downstream aluminum lamination bonding.
- ✓
Dual-Side Lamination — Continuous top and bottom aluminum foil unwinding with hot-melt adhesive application and pressure roller system for consistent peel strength (≥ 7 N/mm).
- ✓
Fully Integrated Control — Siemens S7 PLC with fully synchronized line speed control from extrusion to final cutting, minimizing scrap and changeover time.
- ✓
Automatic Flying Saw & Stacker — High-speed cross-cut saw synchronized with line speed for precise panel length; automatic stacking for efficient downstream handling.
- ✓
Turnkey Delivery — Complete line from raw material handling to finished panel stacking; includes on-site installation, commissioning, and operator training.
Customer Feedback
“The ACP line runs stably at full 1,000 kg/h capacity. Panel flatness and peel strength consistently meet our export quality standards. Jwell’s on-site commissioning team was professional and thorough.”
— Plant Manager, Uzbekistan facility
