Solution
XPE / XLPE, also known as chemically cross-linked polyethylene foam material, is a new type of environmental-friendly material, as it is non-toxic and odorless. XPE Foam has good resilience, hardness and thickness are easily adjusted, and is lightweight, making it the optimal solution in applications such as sound insulation, waterproof, heat insulation, and heat preservation. XPE does not contribute to the greenhouse effect and pollution atmosphere when it is incinerated.
Mixer → vacuum loader → single screw extruder → slot die → three roller calender → cooling frame → trimming device → haul off device → master sheet winder
Unwinding and sheet feeding device → foaming oven → five roller cooling device → centering device → surface treatment device → supporting frame → trimming device → haul off device → automatic cutting device → sheet winder/waste edge winder
An XPE foam sheet extrusion line is a professional production system for manufacturing chemically cross-linked polyethylene (XPE/XLPE) foam materials. XPE is an eco-friendly, non-toxic and odorless new material with excellent resilience, sound insulation, waterproof and thermal insulation properties. Jwell’s complete line integrates masterbatch pelletizing, sheet extrusion and foaming processes to produce high-quality XPE foam sheets with adjustable hardness and thickness.
Jwell’s XPE production adopts a two-step advanced process: Step 1 – Master sheet extrusion: raw material mixing → vacuum loading → single screw extrusion → slot die casting → three-roller calendering → cooling → trimming → master sheet winding; Step 2 – Foaming and finishing: unwinding → foaming oven heating cross-linking → five-roller cooling → surface treatment → trimming → automatic cutting → finished product winding.
XPE is chemically cross-linked polyethylene foam produced through thermal cross-linking in a foaming oven, while IXPE is electron beam cross-linked polyethylene foam using irradiation technology. Jwell provides dedicated production lines for both XPE and IXPE, with optimized process parameters to ensure uniform cell structure, stable density and excellent mechanical properties for each material type.
Jwell’s lines feature precision temperature control systems for uniform foaming and consistent cell size. The optimized screw design ensures excellent plasticization and material mixing, while the automatic tension control system guarantees stable sheet thickness. The whole line is highly automated with simple operation and convenient maintenance, minimizing labor costs and material waste.
XPE foam sheets are widely used in building insulation, automotive interior trims, packaging materials, sports equipment, HVAC systems, marine buoyancy materials, baby products and medical supplies. They provide excellent sound absorption, shock absorption, thermal insulation and waterproof performance for various applications worldwide.
XPE is a 100% recyclable and environmentally friendly material. It is non-toxic, odorless and does not contain harmful substances such as formaldehyde. When incinerated, XPE does not produce toxic gases or contribute to the greenhouse effect, making it a sustainable alternative to traditional foam materials for green building and eco-friendly product manufacturing.
Yes. Jwell provides fully customized solutions based on your production scale and product requirements. We can adjust the line to produce foam sheets with different widths (up to 2500mm), thicknesses (1mm-50mm) and densities. We can also add functions such as lamination, embossing, slitting and automatic packaging systems according to your needs.
The standard lead time is 60-75 working days after order confirmation. We have successfully delivered XPE foam production projects to over 120 countries and regions worldwide. We provide full export services including professional packaging, freight booking, customs clearance support, and on-site installation & commissioning by experienced engineers.
Jwell offers a 1-year free warranty and lifelong technical support for all XPE foam sheet extrusion lines. We provide detailed operation and maintenance manuals, 24/7 remote troubleshooting, on-site operator training, and global spare parts fast delivery to minimize production downtime and ensure long-term stable operation.
With over 20 years of experience in plastic extrusion technology, Jwell is a global leader in foam production equipment. Our lines feature advanced process design, high production efficiency and stable product quality. We provide turnkey solutions from process formula development to after-sales service, helping you gain a competitive edge in the foam materials market.
