Solution

Thermoplastic Elastomers Compounding (TPE)

Thermoplastic are the most potential new material at present, combining both advantages of plastic and rubber, which can be used in automobile, electronics, engineering and medical, etc.

 

 

Technical Specification

Model L/D Screw Speed (rpm) Capacity Range ( kg/hr)
CJWH65 48~64 300~600 300~500
CJWH75 48~64 300~600 500~1000
CJWH95 48~64 300~600 1000~1500

Machine Type

FAQs

1. What is thermoplastic elastomers (TPE) compounding line?

A TPE compounding line is a high-performance twin-screw extrusion system for manufacturing thermoplastic elastomer materials. TPE is one of the most promising new materials today, combining the processing advantages of plastics and the elastic properties of rubber. Jwell’s CJWH series lines produce high-quality TPE compounds with excellent flexibility, durability and recyclability for various industrial applications.

2. What are the models and technical specifications of Jwell TPE lines?

Jwell offers three standard CJWH series models to meet different production scales: CJWH65 (300-500kg/hr capacity, 300-600rpm screw speed); CJWH75 (500-1000kg/hr); and CJWH95 (1000-1500kg/hr). All models feature an optimized L/D ratio of 48-64, specifically designed for TPE compounding processes.

3. What types of TPE materials can Jwell compounding lines produce?

Jwell’s lines are compatible with all major TPE families: TPE-S (styrenic), TPE-O (olefinic), TPE-V (vulcanizates), TPE-U (urethanes), TPE-E (esters) and TPE-A (amides). We also have proven experience in producing medical-grade, food-grade and flame-retardant TPE compounds with strict quality control.

4. What are the key technical advantages of Jwell TPE compounding lines?

Jwell’s lines feature high-torque gearboxes and specially designed screw profiles for gentle yet thorough mixing of TPE formulations. The precise temperature control system prevents material degradation, while the efficient degassing system ensures low volatile content. The modular design allows easy process adjustment for different TPE types.

5. What are the main applications of TPE compounds produced by Jwell lines?

TPE compounds are widely used in automotive parts (seals, gaskets, interior trims), electronic products (cables, connectors, grips), medical devices (tubing, seals, surgical instruments), engineering components, consumer goods, footwear and sports equipment, providing excellent elasticity and durability.

6. Can Jwell customize TPE compounding lines for specific requirements?

Yes. Jwell provides fully customized solutions based on your target TPE type, formulation and production capacity. We can adjust screw configuration, feeding system, degassing unit, pelletizing system (strand, underwater or water ring) and automation level to meet your specific process needs.

7. How is the production efficiency and product consistency of Jwell lines?

Jwell’s TPE lines adopt advanced servo drive and intelligent control systems, achieving stable continuous production with minimal material waste. The online monitoring system ensures real-time control of melt temperature, pressure and viscosity, guaranteeing consistent hardness, elasticity and mechanical properties across production batches.

8. What global delivery and installation services does Jwell provide?

The standard lead time is 50-65 working days after order confirmation. We have successfully delivered TPE compounding projects to over 120 countries and regions worldwide. We provide full export services including professional packaging, freight booking, customs clearance support, and on-site installation & commissioning by certified engineers.

9. What after-sales support and maintenance services are available?

Jwell offers a 1-year free warranty and lifelong technical support for all TPE compounding lines. We provide detailed operation and maintenance manuals, 24/7 remote troubleshooting, on-site operator training, and global spare parts fast delivery to minimize production downtime and ensure long-term stable operation.

10. What advantages do TPE materials have over traditional rubber and plastics?

TPE combines the best of both worlds: it has the elasticity and resilience of rubber without the need for vulcanization, and can be processed like thermoplastics using injection molding, extrusion and blow molding. TPE is 100% recyclable, offers faster processing times, lower production costs and excellent design flexibility compared to traditional materials.

Jwell Trusted By

Why Choose Jwell

  • High Quality Jwell Machinery Co.,Ltd machine barrels , screws , T-die and roller all by ourselves , we control the machine quality from drawing design to final installation.
  • Save Your 30% Money Comparable to the quality of Top Germany’s extruders , reasonable affordable prices . High effective single screw extruders and twin screw extruders .
  • Global Sales Service Jwell Machinery Co.,Ltd has sales office in Turkey , Vietnam , Thailand , Brazil , Canada , there are over 500 plastic engineers serve Jwell customer all over the world .
  • On Time Delivery Of Spare Parts Jwell Machinery Co.,Ltd has almost all key parts of our products in stock and We remotely monitor the cloud status of the machine and provide timely maintenance suggestions ,we promise your extruder will never stop running .

Get A Free Quote